Welcome to Welding Hats USA

Premium custom welding hats made in the USA.  Our hats are known for their comfortable, outstanding fit and durability.


  • Hats are 6 panels to ensure a outstanding comfortable fit
  • Made from 100% prewashed & dried cotton fabric for minimal shrinkage
  • 100% prewashed batting in the bill
  • All hats are custom made when your order is placed
  • All hats are lined with a coordinating  100% cotton solid color fabric 
  • Special requests are welcome


Getting a hat with a great fit is as easy as measuring your head!  Use a fabric measuring tape and measure the circumference of your head, above your eyebrows where you would wear a ball cap. Pull it so it's snug but not tight.  Click on the size chart icon above to get your hat size.

***Please measure your head before ordering even if you know your hat size -- hat size charts can vary so measuring is important ***


  • I've been making welding hats for over 15 years for my husband & guys on the job, I've had the website for about 10 years
  • I take pride in making quality, durable, comforable hats with a great fit - my customers keep comming back for more
  • I am the wife, daughter, granddaugher, sister-in-law & daughter-in-law of welders & pipefitters from Local 420  - so I've had alot of first hand input when it comes to the fit and style of my hats!